XTR FAST WIRE CUTTER | CUTTING SOFT AND RIGID FOAMS

XTR FAST WIRE CUTTER

New generation of CNC machinery

The XTR Fast wire cutter is a new generation on the market of CNC machinery for perfect sheets-cutting as well as contour cutting of any shapes, including matraces, out of such flexible, soft & rigid foams (or similar materials).

XTR Fast Wire cutter - Hotwire Systems

The XTR Fast wire machines – are fully automatic, computer controlled machine with work principle based on endless running of abrasive (steel) wire which is sped up to 280 km/h to perform the perfect cut. The Fast Wire machines come with our own advanced electronic controllers based on ARM architecture and are connected to a PC via a USB port and then controlled with proprietary FastWire application. Various cutting wire are available for different materials to obtain the optimal high quality and performance.

Advanced features and possibilities at very attractive prices!

XTR Fast Wire cutter - Hotwire Systems
XTR Fast Wire cutter - Hotwire Systems

IDEAL FOR CUTTING NEXT MATERIALS:

CAN EASILY HANDLE FULL-SIZE BLOCKS

XTR Fast Wire cutter - Hotwire Systems

XTR FAST WIRE SOFTWARE

All XTR fast wire CNC machines come with very user-friendly yet powerful control software. It is available in many different languages and constantly being improved and developed; plus, all customers receive free upgrades when new versions become available so they are always able to use the XTR fast wire cutter to its full potential.

Supports the following file formats:

  • plt – e.g. CorelDraw
  • dxf – e.g. AutoCad
  • EPS/AI – e.g. AdobeIllustrator

How does the XTR fast wire cutter work?

Very simple! The drawings you wish to cut can be prepared in any graphics software able to export to one of the formats supported by machines control software. Once the drawing/project is opened in machines software all you have to do is set cutting parameters (such as speed, etc.) and click Simulate or Cut (start).

All simple cuts and trimming operations can also be performed with the use of the included wired remote controller, so often there is no need to prepare any drawings whatsoever.

FULLY AUTOMATIC FAST WIRE CUTTING MACHINE!

Hot wire CNC Foam cutting equipment - XTR Fast wire cutter - FastCut Software
Hot wire CNC cutting equipment - XTR Fast wire cutter - FastCut Software
The XTR Fast wire cutter - FastCut Software

Basic features of XTR fast wire cutter control software:

  • Included with all XTR units!
  • Available in many different languages!
  • Free, unlimited upgrades! Unlimited parameters libraries!
  • Compatible with Windows XP, Vista, 7, 10!
  • User-friendly interface, easy-to-use yet powerful!
  • On-screen cutting simulation!
  • Cutting time estimates! Built-in duplication feature!
  • Full manual control for simple cuts not requiring a drawing!
XTR Fast wire cutter - FastCut Software

AVAILABLE MODELS

The standard offer includes 4 basic models which are designed to accommodate standard blocks of cutting material. Custom sizes are of course available upon request. The narrower unit – XTR 1200 – is able to cut a standard block along its shorter side, while the wider XTR 3000 model is wide enough to cut along the 3000 mm long side.

XTR Fast Wire cutter - Hotwire Systems
XTR Fast Wire cutter - Hotwire Systems

Model

XTR 1200

XTR 2000

XTR 2500

XTR 3000

Table

1,2 x 2m

2 x 2m

2,5 x 2,5m

3 x 3m

Height

1,3m

Custom units and configurations are of course also available!

Basic kit of the machine incl.: XTR Fast wire cutter; advanced electronic controller based on ARM architecture with USB support; control software (available in many languages & free upgrades); 5 pc standard 1.2 mm PU fast wires; 12-month complete warranty, professional and reliable warranty and post-warranty service.

TECHNICAL SPECIFICATION

Working area/Table size

1200 x 2000 mm (XTR1200)
2000 x 2000 mm (XTR2000)
2500 x 2500 mm (XTR 2500)
3000 x 3000 mm (XTR 3000)

Wire speed

 280 km/h

Cutting wire type

 endless, abrasive, dia: 1.1-1.6 mm
(depending on material)
pneumatic wire tensioning
​wire break detection

Wire motor

 ca. 4kW, 400V, 50 Hz, inverter-controlled

Wheel diameter

HDPA wheels of 300 mm diameter

X and Y drives

3-phase easy servo motors + worm gears

Max. transit speed

5000 mm/min

Power requirements

 AC 400V (3-phase), up to 6 KW

Accessibility

full access from all sides + optional complete enclosure with sliding doors

PC requirements 

 Windows XP, Vista, 7, 8 or 10

Warranty

 12 month

CUTTING WIRE

The XTR fast wire cutter use an abbrassive wire travelling at high speeds to cut the shapes that have been previously drawn in You graphics software. Various cutting wires are available for defferent materials, they differ in both diameter as well as material and type of wrap.

CUTTING SAMPLES

XTR fast wire cutter
XTR fast wire cutter
XTR Fast wire cutter
XTR Fast wire cutter
Hot wire CNC Foam cutting equipment - XTR Fast wire cutter - Cutting material - Mineral wool - RockWool
Hot wire CNC Foam cutting equipment - XTR Fast wire cutter - Cutting material - RockWool
Hot wire CNC Foam cuttres - XTR Fast wire cutter - Cutting material - PU foam
Hot wire CNC Foam cutting equipment - XTR Fast wire cutter - Cutting material - HDPF foam

APPLICATIONS

Furniture and upholstery industry

Cutting a variety of shapes out of full blocks of flexible polyurethane foams PUR, PU (chairs, sofas, matteraces, headrests, pillows, sheets, fill-ups, etc.)

Insulation industry

Cutting various types of insulations (pipes, plates, doors, fire protections etc.) out of PUR, PIR, EPS, XPS, Mineral wool.

XTR Fast wire cutter - CNC cutting machines - soft and rigid foams
Construction and SID Industry

Cutting angled roof insulation plates out of rockwool and PUR. Cutting full size PUR and PIR SIP panels, plates.

QC and LAB Testing

Test cutting of a wide range of flexible and rigid foams for a variety ot tests, certificates, quality control, etc.

XTR Fast Wire cutter - Hotwire Systems

OPTIONAL ACCESSORIES

1.1 Turn Table

For those applications requiring the cutting of foams from different angles (either to slice the cut shapes into shorter sections or to trim the block or cut matterace-like shapes requiring two cuts at 90 degree angle), we can offer a TurnTable which allows precise maneuvering at the block. The table can be either manual or a software controlled and motor driven one.​ 400 kg load capacity

XTR Fast Wire cutter - TurnTable!

1.2 Full enclosure with roof, Roll-ups

This is a perfect solution for those environments where the machine shares the working space with other equipment on the same factory floor and it is important to prevent the dust from contaminating the immediate neighborhood of the machine.

This custom full enclosure features additional walls and celining (usually transparent) and may also include full roll-up doors on front and operator’s side door

XTR Fast Wire cutter - Hotwire Systems

1.3 Dust Vacuum Suction System

The Fast wire cutting technology is a dusty one as the abrasive wire moving at high speed creates a lot of dust in yhr process.

For those  unable to connest the machine to their factory industrial dust suction system, we offer a stand-alone dual bag (7HP / 3-phase) system with 10 meter section of 100mm hose and a special dust collecting metal piece to be installed on the machine. It wont collect 100% of the dust, but it will help significantly.

XTR Fast Wire cutter - Dust Vacuum Suction System

VIDEO

WARRANTY

All XTR fast wire cutters are covered by a complete 12-month warranty. During this time manufacturer bears all costs related to spare parts and their shipment. The only parts not covered by the warranty are the consumables – the actual fast wires and the wheels which wear off over time. Additionally, each customer receives free unlimited upgrades of the FastCutter software so the machine can always be used to its full potential.

SEND REQUEST

WORLDWIDE DELIVERY

We sell and ship products all over the world!

Our XTR FastWire cutting machines are sold in Europe and in many countries throughout the World from Australia, India, Russia  – to Argentina, Nigeria, Puerto Rico.

Shipping costs are determined by the order’s size, weight, shipping method (by sea or by air. Express Delivery or Standard) and direct delivery address.
PS! We calculate shipping price for each order individually. Please contact us for more information!

NB! Please be aware that depending on your country’s regulations, International orders may be subject to additional duty fees.

Our shipping partners are DPDOmnivaDHL, UPS, TNT, ACE Logistics.

“Your specialist for insulation cutting systems!”