New generation of CNC machinery
The XTR Fast wire cutter is a new generation on the market of CNC machinery for perfect sheets-cutting as well as contour cutting of any shapes, including matraces, out of such flexible, soft & rigid foams (or similar materials).
The XTR Fast wire machines – are fully automatic, computer controlled machine with work principle based on endless running of abrasive (steel) wire which is sped up to 280 km/h to perform the perfect cut. The Fast Wire machines come with our own advanced electronic controllers based on ARM architecture and are connected to a PC via a USB port and then controlled with proprietary FastWire application. Various cutting wire are available for different materials to obtain the optimal high quality and performance.
Advanced features and possibilities at very attractive prices!
IDEAL FOR CUTTING NEXT MATERIALS:
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Mineral wool, Rock wool, etc.
-
Foamed glass – FG
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Expanded styrofoam – EPS
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Extruded styrofoam – XPS
CAN EASILY HANDLE FULL-SIZE BLOCKS
XTR FAST WIRE SOFTWARE
All XTR fast wire CNC machines come with very user-friendly yet powerful control software. It is available in many different languages and constantly being improved and developed; plus, all customers receive free upgrades when new versions become available so they are always able to use the XTR fast wire cutter to its full potential.
Supports the following file formats:
- plt – e.g. CorelDraw
- dxf – e.g. AutoCad
- EPS/AI – e.g. AdobeIllustrator
How does the XTR fast wire cutter work?
Very simple! The drawings you wish to cut can be prepared in any graphics software able to export to one of the formats supported by machines control software. Once the drawing/project is opened in machines software all you have to do is set cutting parameters (such as speed, etc.) and click Simulate or Cut (start).
All simple cuts and trimming operations can also be performed with the use of the included wired remote controller, so often there is no need to prepare any drawings whatsoever.
FULLY AUTOMATIC FAST WIRE CUTTING MACHINE!
Basic features of XTR fast wire cutter control software:
- Included with all XTR units!
- Available in many different languages!
- Free, unlimited upgrades! Unlimited parameters libraries!
- Compatible with Windows XP, Vista, 7, 10!
- User-friendly interface, easy-to-use yet powerful!
- On-screen cutting simulation!
- Cutting time estimates! Built-in duplication feature!
- Full manual control for simple cuts not requiring a drawing!
AVAILABLE MODELS
The standard offer includes 4 basic models which are designed to accommodate standard blocks of cutting material. Custom sizes are of course available upon request. The narrower unit – XTR 1200 – is able to cut a standard block along its shorter side, while the wider XTR 3000 model is wide enough to cut along the 3000 mm long side.
Model |
XTR 1200 |
XTR 2000 |
XTR 2500 |
XTR 3000 |
Table |
1,2 x 2m |
2 x 2m |
2,5 x 2,5m |
3 x 3m |
Height |
1,3m |
|||
Custom units and configurations are of course also available!
Basic kit of the machine incl.: XTR Fast wire cutter; advanced electronic controller based on ARM architecture with USB support; control software (available in many languages & free upgrades); 5 pc standard 1.2 mm PU fast wires; 12-month complete warranty, professional and reliable warranty and post-warranty service.
TECHNICAL SPECIFICATION
Working area/Table size |
1200 x 2000 mm (XTR1200)
|
Wire speed |
280 km/h |
Cutting wire type |
endless, abrasive, dia: 1.1-1.6 mm
|
Wire motor |
ca. 4kW, 400V, 50 Hz, inverter-controlled |
Wheel diameter |
HDPA wheels of 300 mm diameter |
X and Y drives |
3-phase easy servo motors + worm gears |
Max. transit speed |
5000 mm/min |
Power requirements |
AC 400V (3-phase), up to 6 KW |
Accessibility |
full access from all sides + optional complete enclosure with sliding doors |
PC requirements |
Windows XP, Vista, 7, 8 or 10 |
Warranty |
12 month |
CUTTING WIRE
The XTR fast wire cutter use an abbrassive wire travelling at high speeds to cut the shapes that have been previously drawn in You graphics software. Various cutting wires are available for defferent materials, they differ in both diameter as well as material and type of wrap.
CUTTING SAMPLES
APPLICATIONS
Furniture and upholstery industry
Cutting a variety of shapes out of full blocks of flexible polyurethane foams PUR, PU (chairs, sofas, mattresses, headrests, pillows, sheets, fill-ups, etc.)
Insulation industry
Cutting various types of insulations (pipes, plates, doors, fire protections etc.) out of PUR, PIR, EPS, XPS, Mineral wool.
Construction and SIP Industry
Cutting angled roof insulation plates out of rockwool and PUR. Cutting full size PUR and PIR SIP panels, plates.
QC and LAB Testing
Test cutting of a wide range of flexible and rigid foams for a variety ot tests, certificates, quality control, etc.
OPTIONAL ACCESSORIES
1.1 Turn Table
For those applications requiring the cutting of foams from different angles (either to slice the cut shapes into shorter sections or to trim the block or cut matterace-like shapes requiring two cuts at 90 degree angle), we can offer a TurnTable which allows precise maneuvering at the block. The table can be either manual or a software controlled and motor driven one. 400 kg load capacity
1.2 Full enclosure with roof, Roll-ups
This is a perfect solution for those environments where the machine shares the working space with other equipment on the same factory floor and it is important to prevent the dust from contaminating the immediate neighborhood of the machine.
This custom full enclosure features additional walls and celining (usually transparent) and may also include full roll-up doors on front and operator’s side door
1.3 Dust Vacuum Suction System
The Fast wire cutting technology is a dusty one as the abrasive wire moving at high speed creates a lot of dust in yhr process.
For those unable to connest the machine to their factory industrial dust suction system, we offer a stand-alone dual bag (7HP / 3-phase) system with 10 meter section of 100mm hose and a special dust collecting metal piece to be installed on the machine. It wont collect 100% of the dust, but it will help significantly.
VIDEO
WARRANTY
All XTR fast wire cutters are covered by a complete 12-month warranty. During this time manufacturer bears all costs related to spare parts and their shipment. The only parts not covered by the warranty are the consumables – the actual fast wires and the wheels which wear off over time. Additionally, each customer receives free unlimited upgrades of the FastCutter software so the machine can always be used to its full potential.
SEND REQUEST
WORLDWIDE DELIVERY
We sell and ship products all over the world!
Our XTR FastWire cutting machines are sold in Europe and in many countries throughout the World from Australia, India, Russia – to Argentina, Nigeria, Puerto Rico.
Shipping costs are determined by the order’s size, weight, shipping method (by sea or by air. Express Delivery or Standard) and direct delivery address.
PS! We calculate shipping price for each order individually. Please contact us for more information!
NB! Please be aware that depending on your country’s regulations, International orders may be subject to additional duty fees.
Our shipping partners are DPD, Omniva, DHL, UPS, TNT, ACE Logistics.